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Power Forge & Workshop
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Добавлен 21 ноя 2011
My name’s Garon, and on this channel, you will see videos chronicling my projects. My interests lie mostly in metalworking, but I'm also up for just about any challenge that involves problem-solving, using my imagination, and learning. For more information about me or to connect with me on social media, check out my website listed below.
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Disclaimer:
These videos and or commentaries are intended for entertainment and inspiration for adults.
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Disclaimer:
These videos and or commentaries are intended for entertainment and inspiration for adults.
Tramming in SilverCNC Base Plate & Vise
In this video I show how I trammed in the SilverCNC Base plate and vise on the Syil X7. I also show the T-nuts I machined with 10 mm Socket cap screws used to tighted the base to the CNC table
Просмотров: 175
Видео
Flood Coolant & NEXJEN Oil Skimmer on SYIL X7
Просмотров 19114 дней назад
This video catalogues my experience setting up and running flood coolant on the SYIL X7. It details coolant leaks, the stock oil coolant separator, as wells as using a NEXJEN Oil Skimmer. Product Links: 304 Stainless Steel Sealing Washers with PVC Sealant Seal www.mcmaster.com/90736A180/ NexJen - Oil Skimmer www.mscdirect.com/product/details/89629687?rd=k&tg=Recommendations&tpp=undefined&_br_ps...
Problems Installing Silver CNC Base Plate on SYIL X7
Просмотров 56421 день назад
In this video I go over two problems I had when I tried to install my new base plate from Silver CNC. First the two tabs that register the base plate on the table are 18 millimeters wide and the T slots are only 13 mm. Two, the base plate accepts bolts with an approximate diameter less than 10. I will need to machine or purchase new items in order to install the base plate.
Forging Steel Coins for the Troops
Просмотров 17028 дней назад
In this video, I explain and demonstrate my process to forge / mint steel coins. This process includes, making the coin blanks, forging the coins, and removing the forge scale. Find out more about The Veteran Experience: profile.php?id=61553102904263 Support this channel - Coins can be purchased here: powerforge.etsy.com 00:00 - Start 00:10 - Intro 00:47 - Punch Coin Blanks 01:11 -...
The Easy Way to Set Up a Network Drive
Просмотров 92Месяц назад
The Easy Way to Set Up a Network Drive In this video, I explain how I set up a network drive on my Syil X7 with the Siemens 808D ADV controller using a Windows Vista Laptop. Facebook Group: share/iPMLiiwt5M6zQxgK/ My Etsy Shop: powerforge.etsy.com Website - a hub for all of my online activity garonpower.com/ 00:00 - Introduction 00:12 - Network Drive Steps & Limitations 05:01 - Pro...
Unboxing SilverCNC Zero Point System
Просмотров 378Месяц назад
In this video, I unbox my first purchase from SilverCNC; a Zero Point Base Plate; a 5 inch vise; and a ER32 Collet vise. My Etsy Shop: powerforge.etsy.com Website - a hub for all of my online activity garonpower.com/ 00:00 - Introduction 00:36 - Unboxing 10:39 - The Buying Process
Shop Talk: Running Coolant, Leaks, and Rambling about changes
Просмотров 1252 месяца назад
in this video I discuss running coolant in my CNC machine Mill. I've been running this Mill dry since I got it in 2020 and now in 2024 work has increased to a point where I'm now ready to run coolant. additionally, I ramble on about other interesting changes and things that I've been doing in my shop.
Fly Press Punch & Die Details & Dimensions
Просмотров 8845 месяцев назад
In this video, I discuss share the dimensions and details of my punch and die setup for the Fly Press. I use this set up to punch 5.5 mm x 20 mm slots in stock as my first operation when forging a bottle cap opener. Timeline: 00:00 - Punching 1/4 x 1 Inch Stock 00:24 - Introduction 01:34 - Punch & Die Overview 06:32 - Punch Dimensions 09:12 - Die Dimensions 13:47 - Conclusion
Milling a Surface Grinding Attachment with the SYIL X7
Просмотров 1,1 тыс.6 месяцев назад
In this video excerpt, I show how I use Fusion 360 to model a Horizontal Surface Grinding Attachment for my TW90 Belt Grinder and how I milled it on my SYIL X7 Vertical Machine Mill. The Complete Video can be found on my channel or by following this link. ruclips.net/video/5ZzWVTghLaQ/видео.html Inspiration for this build goes to Tyrell Knifeworks. Please find their video here complete with pro...
Horizontal Surface Grinder Attachment for the TW90
Просмотров 2,3 тыс.6 месяцев назад
In this video, I build my own Surface Grinder Attachment for my TW-90 2 x 72" Belt Grinder. There are many videos on RUclips detailing similar builds. This one is special for me because of its horizontal configuration. It's custom-built by me and for me. Tyrell Knifeworks inspired this build. His video provides detailed information about his build, including links. ruclips.net/video/pF32CFRg3BM...
#5 Fly Press in 2024: A Look at ALL of My Tools & Dies
Просмотров 4,2 тыс.7 месяцев назад
#5 Fly Press in 2024: A Look at ALL of My Tools & Dies
SYIL X7 Basics: The Drawbar Intensifier
Просмотров 3597 месяцев назад
SYIL X7 Basics: The Drawbar Intensifier
Cutter Compensation on Siemens 808D ADV with Fusion 360
Просмотров 8987 месяцев назад
Cutter Compensation on Siemens 808D ADV with Fusion 360
Machining a Simple Vise Stop for my Mlock 125 Vise
Просмотров 9318 месяцев назад
Machining a Simple Vise Stop for my Mlock 125 Vise
Milling a Simple Coin Die: Repair Operation
Просмотров 1,1 тыс.8 месяцев назад
Milling a Simple Coin Die: Repair Operation
Finished Punch for the Fly Press: Part 2
Просмотров 58910 месяцев назад
Finished Punch for the Fly Press: Part 2
Making a New Punch for the Fly Press: Part 1
Просмотров 37410 месяцев назад
Making a New Punch for the Fly Press: Part 1
Punching Mistakes with the Fly Press
Просмотров 82710 месяцев назад
Punching Mistakes with the Fly Press
Fly Press: Fixture Plate and Making a Punch Die
Просмотров 57711 месяцев назад
Fly Press: Fixture Plate and Making a Punch Die
Induction Forge Part 3: Repair and Testing
Просмотров 30411 месяцев назад
Induction Forge Part 3: Repair and Testing
Induction Forge: Plumbing and Electrical
Просмотров 18811 месяцев назад
Induction Forge: Plumbing and Electrical
Syil X7 Ripping Through Steel at 80% WOC
Просмотров 1,7 тыс.Год назад
Syil X7 Ripping Through Steel at 80% WOC
SYIL X7 Basics: CRASHES! Two Ways to Verify your Setup
Просмотров 837Год назад
SYIL X7 Basics: CRASHES! Two Ways to Verify your Setup
Out of curiosity, what way oil are you using? Also, huge thanks on the MSC tip. Penn tool is asking $765 for the same nexgen skimmer kit.
I'm using Mobil Vactra Oil No. 2 way oil. ISO VG 68. I bought a gallon of it in 2021. It is what my SYIL rep told me to get. I'm glad MSC is cheaper. I almost bought it at a higher price as well.
@PowerForgeWorkshop ahh right on! That is what I ordered to give it a try in the X7. Glad to hear Syil was recommending it as well!
Tbh, I bought Lang, and there’s no installation instructions with Lang kit, and that’s as expensive as it gets.
Thanks. It seems to be working out just fine without.
I was hopeful for Silver CNC hardware given they seem a little cheaper, but they don't appear to be as user friendly quite yet.
Well, so far so good. Someone else commented that Lang doesn't send instructions either. The product quality seems good. So far, I am the weak link. 😂 This is new territory for me. It's working out though.
@@PowerForgeWorkshop You are doing great. I am enjoying watching your journey. Ciao, Marco.
@@EZ_shop thanks man
I have been looking into this oil skimmer. I currently have the skimpy el nino and its ok but I think I need more lol.. Also what year is this X7 because my coolant tank looks drastically different on my X7. Great vid
My mill is a 2020. I ordered it not long after they announced the new Schneeberger mineral casting (before covid-19 took off). So it's an early model for sure.
What vise is that?
Mlock 125 dual. www.ai5x.net/workholding
The 1/2 AA batteries on Amazon are all knock offs if that's where your getting yours, I switched to buying them from mcmaster and am getting about double the life, and there only like a buck or so more each
Really!?! I didn't know that. Yes, I've been buying Amazon. I'll definitely buy my next batch from McMaster. Thank you!
I ordered all m10 bolts and t nuts from McMaster
Nice. I did the same thing. They fit very well.
Where did you get the centering collar?
I designed it on Fusion 360 and made it in house. Though not everything works out, I try to design and make everything myself.
Thanks for the video man but this is a +35min video on a 5 minute procedure.
Yep. You're not wrong.
They've been good working with me, so I'm sure they'll help fix the issue. I have a bunch of their vises and 96mm fixtures. I ended up with a 5th axis rocklock because silver cnc had a long lead time when i tried to order. The good news is that their pull studs and fixtures are all compatible with 5th axis.
Thanks, they've been good to me so far. I already wouldn't mind a few more vises. The quality and price point are nice. Good to hear about their compatibility with 5 axis. That company rocks, I'd love to get some of there stuff.
What steel is this? Can this machine handle 316L like that? Thank you very much
That was mild steel. The machine has a BT30 spindle and no, I don't think it can handle 40% WOC in any metal. In my opinion, it likes 5-10% DOC with higher RPMs. It's definitely not a rigid torque monster.
If only you had a bad ass machine shop??? Fix it and move on!!! They are probably big so you can make them fit what you need anyway...
You are not wrong. I already have what I need designed in Fusion. Same specs except M8 thread.
make some M8 t nuts and use M8 bolts problem sorted.
Agreed. I will fab new t nuts with M8 threads.
Hard to tell from the angle but it looks like you can probably move your toolsetter an inch or so to the left of where it is. I have mine where the puck is just barely inside the travels and the entire base sits outside of the travels. I did a writeup on how to do it. Let me know if you are interested in the process I used.
Yes. I will move the tool setter. This was just a mock up.
Syil is 14mm T slots. I’d try drilling one of the holes 10mm, does not have to be dead nuts accurate, you need some wiggle room to tram it in. I personally would not use the central slot to line it up, just use the bolt at 200mm centres. My Lang plates are just held in the 4 corners with M10 bolts.
Agreed. I'm going to drop the centers and just use T nuts.
OK, like I get that you just shelled out good money and shouldn't have to deal with any of it. I totally get it. But here you are, in this shop/garage, with all this stuff around you. Just grab a piece of bar and make something that works. An M8 t-nut and bolt will hold that plate just fine.
Thanks for the comments, and you're right. I've got new t nuts programmed in fusion. I'll machine them new and use M8 threads.
You should have bought a Fanuc Robodrill son.-
You could probably try a 10mm reamer to bring the holes in the plate to size, depending on if they are fairly close to size.
Thanks for the comment. That's a great suggestion. I've decided to go with M8 threads and new t nuts.
Just embarked on my own coin making endeavors a few days ago, great to see your tooling and process!
That's great. I hope my set up / video helped in some way. Working with copper, bronze, and aluminum is definitely more forgiving. You have time to set up and us centering jigs, etc. Still, there is something very satisfying about holding a coin forged out of steel.
@@PowerForgeWorkshop Absolutely! I find the cold pressing of more ductile metals gives slightly different results because it extrudes more than the rapid surface changes that the pliability in hot steel can achieve. Still learning though!
If you haven't already, try zinc. It feels like cheating. It's heavier than aluminum and looks great.
@@PowerForgeWorkshop Will do, thanks for the advice!
When face milling i have found that conventional milling produces a better blend then climb milling. . This is just my experience doing shallow depth of cut and 75% stepover.
Thanks for the comment. Have you ever tried the "Flat" tool-path in Fusion 360. I've been employing that strategy on some of my parts and the results are often really cool. Like you said, it's a finishing strategy so shallow DOC and larger step over.
I have been going through your videos slowly. I hope that at some point I will find a video where the most basic things are done showing the G code (or a CAD/CAM model), like a hole in a cube, a triangle on a cube, and so on. I have been thinking about a change of profession and I have been searching for the really basic videos. I haven't made many searches yet, so the search continues, but slowly a few searches now and then in the following weeks or months, when I have time for it.
Back when I started learning G code, I was a big fan of Udemy. I took a few classes from Marc Cronin. Here's the link. www.udemy.com/user/marc-cronin/ I think now, I might go back and re-do the courses. He was pretty good though I felt like I needed more, so I went to the local community college and that really helped. To be honest, now I use Fusion 360 for design and post processing. I don't code anything by hand. Fusion lets me design 3D models and its Machining extension has great milling strategies and outputs the G code for my post processor. I thinks it's good to at least have a familiarity with g code to read and edit what Fusion spits out, if needed.
@@PowerForgeWorkshop Great! Thanks!
Do you by any chance know which group this manual would be in? Cause I can't finde in the 3 I am a member of. And I could really use this, it seems to be a good reference material.
The group I am in is Syil CNC Users. It's a private group. facebook.com/groups/2017324675184617/
@@PowerForgeWorkshop I am in that group. But George was happy to provide the manual, so very greatful. :)
@@INWondeR Awesome - It's a nice reference. I have it printed out and placed in a 3-ring binder.
That baseplate looks like a nice piece. I'm looking to possibly pick one up as well for my X7. Definitely like the wider footprint and material choice over the 5th axis offerings. I have a pair of 6" vices that I would like to be able to add / remove from the table as needed and like the additional support underneath this offers. I believe this is 250mm wide vs the 5th axis being around 150? Looking forward to seeing how it works out for you. Keep us posted!
The wider foot print was the main reason I went with silver CNC. At the time there were 3 5th Axis plates on eBay for cheap, but they didn't feel like they were designed for my application. When you ask for a quote, SilverCNC will send you a CAD file and prints. According the the CAD the plate measures 350 mm wide in X and 230 mm in Y. This covers a significant portion of the Syil X7 axis travels (400x300x380mm). Any bigger in X and I might not have room from my tool setter, although, one could technically Put the TTC-200 on a quick-change base and use one of the base plate's stations. ;) Then move it off to the side during operation. There are 4 rows of countersunk holes to attach the plate to the T tracks. The outer two rows are 200 mm apart in Y. I've got it mocked up centered on the table in Fusion 360. In cyber space it looks good, but I still haven't set it up on my Syil. Anyway, that's up to 8 bolts I can use to secure it to the table which should keep from moving.
@@PowerForgeWorkshopthanks for the detailed reply. I actually ended up pulling the trigger so I’ll be receiving one in the near future too. Definitely like it much better than the 5th axis offerings and really like how it looks in the fusion layout. I guess there are some guys using HWR / LANG but the size and patterns didn’t really seem to work all that well with our work envelope. That and I’m assuming they both cost 2-3x more than Silver since they’re made in Germany. I put the TTC on a removable base similar to how the Titans guys did and it’ll be parked elsewhere when not in use. I’ll be able to fit 2x 6” vices side by side on the plate for op1 / op2 or remove one to make room to swing a part in the 4th axis. Or remove both and put a pallet on, or a tombstone…..so many options. Until mine arrives I’ll be living vicariously through you lol. Looking forward to seeing you get it trammed in and put to use! Chuck
@@cskovach Chuck, congrats on your order. It shouldn't take long for you to get it. I wouldn't be surprised if you have yours set up before I do. Since I got back from my road trip, I've been swamped. No complaints though. I'm blessed with work. Your set up sounds great. I will need to get another vise down the road so that I can do a side by side set up like you mentioned. Also, it sounds like I should look for that Titan video. I'd be interested in parking the tool setter somewhere else. Fingers crossed, I can set my new toys from Silver CNC soon.
Thanks for this, I do have my old XP laptop still, but no idea how to do any network stuff, but I know a man that can.
Good luck. I waited about three years before I did it, and I didn't know what I was missing. It's nice to have a network drive. Also, I don't think you need to do anything fancy like setting up a small network hub like I did. Unless you want to. It's a worthy project unto itself. You can likely, connect your XP laptop to your internet modem via an Ethernet cable and be good to go. Having a Subject Matter Expert to help you is a good idea. I have a buddy that rescues me from time to time.
@@PowerForgeWorkshop that’s great to know, I’ll ask my ‘computer friend’ lol to take a look. So I should be able to take a G-Code from Fusion, save it in my W10 pc, then be able to access that via my XP laptop and send it to the Syil?
@@MrRctintin My bad, I don't think I explained this in the video. On the XP, Vista, or Windows 7 laptop (or server for that matter), you have to create a shared network folder that the Syil can connect with. Then you must plug this laptop with the network drive into your switch or modem via an Ethernet cable. On your Windows 10 computer you need to map to that shared folder. Once that is done, it will look like another hard drive (like your C: or D: directory). Do the same on the Syil like I showed in the video. Now both your computer and the Syil will have read/write access to the shared network folder on your laptop. The Siemens 808D requires a username and password to connect to the laptop as well as the computer name. Lastly, on Fusion 360, change your g-code output folder to the new network folder on your XP laptop. When you post your code, it will be saved on the laptop instead of your computer or USB drive. All you have to do at this point is power on the Syil and navigate to the directory that you set up on the laptop.
@@PowerForgeWorkshop great info, thanks so much.
Amazing thank you. Enjoyed your video
Glad you liked it! Thanks for watching.
very nice work, looks great !
Thank you very much!
Shop is looking good buddy. When you get a chance would be interested in seeing a video on how you hooked up your Network, so you don't have to use a USB anymore. Great work.
Thanks. Baby steps. I'm learning and the shop is growing. Happy to do a video regarding the network drive.
Drain plug was probs put in wrong. Did you put enough tape over the threads? Thats what actually creates the seal on those, not the threads themselves
After draining the tank I pulled the plug. It didn't have much tape on it. I'll put enough Teflon on it today and retest. With another batch of water.
I love your shop, very organized.
Thank you! It's a small space, so I do whatever I can to keep it organized.
the X7 coolant tank drain is a plumber's tapered fitting, so I found simply tightening it further stopped the leak
Good to know. I tightened it as well (until I started to loose the square head of the plug inside) with no luck. I'll see if I can tighten it a little more with a socket and ratchet. Thanks 👍
Your gonna wanna put a bag filtration system on this thing. Gonna thank yourself later.
Thanks, I'll look into it. I was going to do an inline cartridge style filter in a stainless housing. Admittedly, I'm not familiar with a bag filtration system.
@@PowerForgeWorkshop i would just skip the inline cartridge's if you can afford it(pass the cost on the client lol cough*). They have problems from continuous use. The filters don't last very long even at 25 micron. Especially if you do alot of fine work with tiny step-overs. It'll be clogged in a week of use. Also cleaner coolant with sustained high pressure output is ideal for the perfect milling. Checkout Keller Products, the hooked me up with a good system.
@@PowerForgeWorkshop You might wanna skip the inline cartridges and get the bag filter instead. the inline cartridges have a host of issues, they clog easily even at 25 micron filtration. If you do a lot of fine work with small stepovers, you will regret putting that thing on your machine. bag filters also will give you cleaner coolant with sustained high pressure which is good for the machine and part. the inline systems lose pressure so fast you will only get like 10 psi coming out of your system vs 50psi or more with 5 micron bag filter.
check out keller products they hooked me up with a good system. They are based in Massachusetts.
@@matthewharrison8531 Awesome, I'm sold!
Sight-glass is useless for this size. Just take it off and replace holes with gasket washers and bolts.
Yep, sounds like a good idea to me.
Cool, I have a 1943 Logan 820 (I think) and I love it!
They are fun machines
Does the drawbar intensifier consume oil? Mine doesn't seemed to have moved after a year of use.
I've never seen it change. I still check annually, but so far so good.
Looks good Man!! I’ll be back!!
Thanks man
I just saw a drop system Joe Terozulu uses in his shop that might run $20, and needs no air!
Interesting, like a peristaltic pump? Worth trying out. I have an unused pump from another project. I might try it out.
In order to use carbide did you had to change the motor to turn faster ? Since the carbide sfm is higher it implies that you need to turn faster ?
Yes. I use the standard formula to establish RPM. With carbide the RPM is increased 2 to 4 times. Simplified, my formula is CS x 3.82 / diameter of stock. Where CS (cutting speed) in this clip is 100 for mild steel. 200 for aluminum. It's a good starting point for me when manual machining.
Looks great! I have this same 103 as well, what did you end up using for the replacement throat plate? Im trying to find a dado throat plate for it but nothing is available for it online. Assuming I'll have to fabricate one but curious what you did to yours! Thanks!
Thanks, I have the original plate for a single blade, but would also like one for dado operations. It's been a great little saw. It would be worth having a larger plate for it.
Pretty sweet tool
Thanks
An idea to protect your magnets from dust and keep your metal from flying around the shop, make a few 2"x4" rail covers out of thin stock. Place your stop "key" then slap as many rail covers on behind it as you need for any given project. Helps keep your chuck clean too.
Fantastic idea!
Opposite twists are nice when you have two doors side by side.
Absolutely, I totally agree!
I love that I am not the only one who gets excited to open a crate of new tools. I love cast iron machines too.
Thanks, she's a beast. The fly press has turned out to be a useful tool in the shop.
I found your video researching arbor press tooling but you are a hardcore blacksmith with a CNC mill that you do some quite advanced work with; very cool combination. That is quite rare from what I have seen. Great video, thanks!
Thanks Chris! I can certainly be accused of liking new and old tech. I enjoy it all.
Making this die was a work in progress. Originally, I didn't have the two riser blocks and couldn't eject the slugs after punching. Also, I did not mention in this video that there is a relief cut machined on the underside of the die which allows the slugs to exit the die.
Thanks for showing this again, We all appreciate it! The design is brilliant and having those details are a huge help with bodging together a workable facsimile. Cheers, brother!
Happy to share any information I can, especially the mistakes. 😎
I forgot to mention in the video, there is a relief milled on the underside of the die to allow the slug to exit the die.
Nice one mate 👍
Thanks Aaron. Great to hear from you. Your v block vise project looks cool BTW. Looking forward to the video.
Nice video. I’ve got an Adams Brothers #2 in my shop and love it. I’d like to mimic that punch plate you made with the built in stripper. If you have more details you could share. Thanks for walking us through your stuff!
Sure. The critical dimensions are the punch is 20 mm x 5.5 mm and the die is 20.5 x 6 mm. I'll follow up with a video that will include the drawings.
What lathe is this? I’m interested in a 210 possible, do they make decent cuts for the size?
Logan Lathe Model No. 2555-V. Variable Speed 1 HP motor 3 phase. The catalog lists the top speed at 1750, but I haven't taken it past 1200. It cuts well and leaves a great surface finish. It's not a monster and it's not a cheap import. Pretty good for the money. Love the back gear for heavy work. I can hold a tolerance of 1 to 2 thousands, but I doubt I could do any better. A DRO would be nice. The Z traversing wheel (aka saddle handle, carriage hand wheel etc.) is not graduated so I have to use a 0-1 dial indicator. The cross slide is however, and I can feed it increments of 1000ths of an inch.
Nice and clean
Thanks!
Nice economic idea 👌
👍